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ASSESSMENT AND ANALYSIS

  • Determine the required equipment capacity to meet annual plans
  • Estimate production and economic performance when output plans change
  • Evaluate the feasibility of introducing new products, considering their production and economic performance and the necessary resources
  • Perform online analysis of order availability for both manufactured and purchased components and materials
  • Calculate the labor resources needed for plan fulfillment, considering output and attendance
  • Automate nsi verification: search and display nsi errors, and auto-add missing data
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SCHEDULING AND DISPATCHING

  • Forecast material and component consumption with daily accuracy, considering warehouse conditions, minimum purchase quantities, delivery lot sizes, delivery dates, material and component availability, and deliveries in transit
  • Analyze forecasted production indicators, including order fulfillment dates, bottleneck identification, ensuring high equipment utilization, comparing plan variants, and selecting the best one based on constraints
  • Limit queue sizes in front of machine groups to reduce parts backlogs. automatically run only those parts that don't exceed specified queue sizes
  • Ensure production transparency by tracking the progress of each order, analyzing waiting lists, and monitoring equipment and personnel utilization
  • Automatically generate internal orders to restock parts when inventory falls below a threshold
  • Ensure traceability by generating electronic product passports and analyzing reasons for defective parts
  • Conduct plan/actual analysis of job execution and gather data for actual cost calculation
  • Control material allocation (reservation) for priority production orders
  • Address the dispatching of the production process, including the problem of brigade dispatching

  • Automatically generate an executable resource schedule with shift assignments for workplaces, taking into account equipment and personnel availability, as well as material availability
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OPTIMIZATION AND EFFICIENCY ENHANCEMENT

  • Increase productivity and reduce plan execution time by automatically balancing the plan using alternative routes. define the appropriate alternative routes
  • Minimize assembly production downtime caused by material and component shortages, thereby reducing production costs and inventory levels
  • Cut costs associated with organizational interaction between production structures through end-to-end planning and management, potentially eliminating the need for dispatchers
  • Automatically balance the annual production plan (app) within a year or semi-annual timeframe to prevent equipment and personnel overloads
  • Reduce work-in-progress and boost productivity by automatically distributing "free" work-in-progress
  • Shorten production time by optimizing the size of the transfer batch
  • Reduce investment program costs by identifying "bottlenecks" and the methods to eliminate them
  • Decrease production time by reallocating people or shifts
  • Decrease production time through outsourcing
  • Save time in production by optimizing changeovers
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